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Manufacturing
Scanner and OMR manufacturing
From raw material to finished product
Whether prototype or series product: we manufacture and assemble our scanners and OMR exclusively in-house. With state-of-the-art machines and processes. Absolutely independent. In best Made in Germany quality. And also for third parties.
The highest quality and most elaborate products are created where development, design and manufacturing are united under one roof. That’s why we manufacture and assemble all DATAWIN scanners and optical mark readers ourselves: 100 percent at our Ergolding site, from the first component to the last. In this way, we remain independent and flexible, and retain full control over all production phases and the quality of our components and products at all times.
Part manufacturing, component production and assembly – also for third parties
Our 360° manufacturing facility is state-of-the-art and includes high-performance milling machines, turning centers, automatic lathes and press brakes. Here, qualified specialists precisely manufacture all components for our scanners and OMR. In addition to components for DATAWIN products, we also manufacture on behalf of third parties: individual pieces for prototyping or entire component series for mass production. In this way, we support companies from a wide range of industries in rapid prototyping, as a supplier, or in the short-term expansion of their manufacturing and assembly capacities.
- From raw material to finished product
- Small series and large series
- Rapid prototyping
- Parts production and assembly for third parties
- Metalworking, plastics processing, electronics production, engraving
- State-of-the-art machinery
- 100% Made in Germany
You want to expand your production capacities? You need support at short notice? Or you want to have a prototype built? We manufacture and assemble for you: fast, precisely, Made in Germany.
Johannes Boerboom, DATAWIN CEO
Parts manufacturing - milling & engraving
Whether housings, front panels or plates. Whether large, small or filigree workpieces. We mill, drill and engrave in-house: precisely and efficiently. For third parties, we process aluminum plates and aluminum profiles from thick to thin-walled, steel and spring steel as well as plastics of all kinds.
For this purpose, we work exclusively with German quality CNC milling machines:
- Milling machine DATRON M8Cube (3 pieces)
This precision milling machine offers all possibilities for milling, drilling and engraving. It is ideal for machining high-tech materials with particularly small tools (Ø 0.1 mm to 20 mm) as well as for complex 3D milling. - Milling machine DATRON M8
This precision milling machine enables fast machining of aluminum and plastics. - Milling machine DATRON M10 Pro
This versatile high-speed milling machine is ideal for changing batch sizes and high-tech materials and mills even the smallest quantities economically. Its integrated linear measuring system with a resolution of 40 nm guarantees highest precision.
Parts production - bending & folding
We also perform the bending and folding of the metal workpieces of our scanners and OMR exclusively ourselves. In doing so, we achieve the highest angular accuracies and constant bending angles over the entire bending length of all parts. For third parties, we bend and edge aluminum, steel and mild steel quickly and precisely with a pressing force of up to 500kN. We also manufacture asymmetrical workpieces and round bends.
For this purpose, we work exclusively with first-class bending technology:
- AMADA HFE M2 5012 press brake
This flexible precision press brake with electronic angle measuring device, back gauge and ECO drive system is versatile and guarantees highest angular accuracies and constant bending angles.
Parts production - turning
With our automatic turning machines with main spindles in the high speed range and tool turrets with twelve VDI30 tool holders, we are able to produce even unusual 3-dimensional workpieces quickly and in large quantities: e.g. rotary bearings, adjusting ring screws, sliding bushings, cable bushings, sealing buttons or freewheel cores. For third parties, we turn workpieces for general mechanical engineering, medical technology, materials technology and fastening technology, among others, but also hydraulic components and pneumatic components.
For this purpose, we work exclusively with premium CNC lathes:
- Turning center EMCO EMCOTURN E45 (2 pieces)
This CNC turning center is suitable for precise machining of chuck, shaft and bar parts.
Assembly
We assemble DATAWIN document scanners and marking document readers 100 percent in-house at our company headquarters in Ergolding and Wölfersheim, both in small and large series. The assembly is carried out exclusively by experienced specialists.
Our precise assembly services are based on SAP-based purchasing and production planning, structured warehousing, precisely defined assembly processes and an elaborate test system consisting of interim tests, running tests, final tests and endurance tests. At the end of each assembly there is thorough cleaning and careful packaging of the fully assembled equipment.
We also provide assembly services for third parties: especially for prototype construction, but also for small and large series. We assemble basic mechanics, mechanical parts, electronic parts and other components for general mechanical engineering, medical technology and automotive, among others.
Series production
We produce both DATAWIN document scanners and optical mark readers and the devices of our OEM partners in small and large series: from raw material to finished product, 100 percent Made in Germany. In this way, we retain full control over the quality of our processes, components, parts and end products at every stage of production.
We procure our raw materials via secure domestic supply chains and stock them in a structured warehouse. This ensures us and our customers maximum availability, absolute adherence to delivery dates and flexibility for short-term requirements and express projects.
If necessary, we are able to ramp up our production capacities in the minimum of time. We also make our small and large series production available to third parties: be it for the manufacture of components and parts or complete product series.
Expand production capacities? Manufacture prototypes?
We manufacture and assemble for you. Fast and precisely. Call now!
OMR special development halves counting time of votes
In the Bavarian State Parliament, more than 200 members vote on all Bavarian laws. The exact voting results must be available within a few minutes. We perform the count with an OMR special development of DATAWIN. The mark reader, which has been optimized for our processes and voting cards, and its evaluation software are user-friendly, perform reliably and reduce the processing time of a vote by up to 50% compared with earlier solutions from other manufacturers. We are also very satisfied with DATAWIN's order processing and customer proximity.
Evaluate exams and examinations fascinating fast
Munich University of Applied Sciences is one of the largest universities for applied sciences in Germany. Over 18,000 students write their exams and examinations here at the end of each semester. Evaluating and correcting them on time is a mammoth task. That's why we use DATAWIN optical mark readers and evaluation software. The devices work fascinatingly fast and contain excellent mechanics. An exam with 220 students used to take 12 hours of correction work. With the help of the DATAWIN OMR, it now takes just under 2 hours - including the import of results into our IT system.
Counting supervisory board elections, general meetings, works council elections and general meetings quickly and cost-efficiently
HVBEST Event-Service GmbH is a leading full-service provider for supervisory board elections, general meetings, works council elections and general meetings. For our customers, we count many votes and elections. In the past, this was done with mobile data capture devices, among other things. In order to become faster, less error-prone and more cost-efficient, we were looking for a user-friendly automated solution. We found this in the DATAWIN HEMERA S high-performance scanner. The scanner, which is individually adapted to our needs, processes and digitizes up to 25,000 different documents per hour. DATAWIN's high product quality, competent service and special flexibility speak for themselves, as do the people with whom we have been working successfully for years.
Custom OMR evaluates questionnaires - without the need for maintenance
With over 80,000 visitors annually, the Natural History Museum in Neuchâtel is one of the most popular museums in its region. As a special highlight and interactive element, we enrich special exhibitions with visitor quizzes. Visitors can then answer knowledge questions about the exhibition on the basis of a questionnaire during the tour. The evaluation of the questionnaires takes place via a specially designed device consisting of a simple door mailbox and a DATAWIN OMR installed on the back. Visitors see their results on a screen within seconds and can compare their results with those of previous visitors. We are very happy with this solution: it is fun for our visitors and works flawlessly - without any need for maintenance or downtime.
Express archiving of large volumes of confidential documents
As a financial services company, TELIS FINANZ AG manages millions of contracts for its clients. These must be digitally archived in defined time windows. For a particularly time-critical archiving project, we commissioned DATAWIN to scan over 80,000 documents within a few hours, archive them and deliver them to us on CD. The original documents were to be captured 100 percent loss-free and in a predefined sequence, and then destroyed. The entire process had to comply with data protection guidelines for confidential documents. Although our request was on short notice and the time frame was tight, DATAWIN left no doubt at any time that all documents would be available to us in digital form on time. The image resolution of the scans is impressive, and DATAWIN's service exemplary: technically, organizationally, and not least in terms of personal contact.
Reliable hardware for capturing and evaluating betting slips
As a supplier to Europe's most successful betting providers, we offer our customers several options for accepting bets at their outlets, including at the counter and at the terminal. For the counter, almost all of them use the DATAWIN OMR 19E. The device is considered a classic for betting slips, is used thousands of times worldwide and is valued for its high capturing and operating reliability. In order to be able to realize this capturing and evaluation quality at the terminal as well, we commissioned DATAWIN with the development of a slip reader for integration into terminals. The result is the OMR 23E built-in mark reader. It is 100% compatible with the counter device and is just as efficient and reliable. The compatibility of the devices makes handling much easier for both our customers' employees and their customers.
Special development sorts documents and prepares enveloping
rcDDM GmbH was one of Germany's market leaders in digital and classic document management. In order to be able to perform the output management of such companies resource-efficiently, whose document volume did not justify the use of large inserting lines, we were looking for a way to prepare the manual insertion of documents automated and in accordance with data protection. Since the market did not offer a standard solution, we commissioned DATAWIN with a new development that would offer maximum sorting security. In just 6 months, DATAWIN developed a prototype that processes up to 5,000 documents per hour, reliably recognizes the documents to be bundled for the respective shipment based on specifications in QR code, barcode or text, and separates them by colored separator sheets depending on the addressee. The device detects faulty documents, outputs them to a separate sorting tray and informs the user via touchscreen about the type of error and appropriate corrective measures.
Discover DATAWIN
Welcome to the DATAWIN universe
A DATAWIN user report.
The DATAWIN quality.
We develop special paper-processing machines that support your business and increase your process efficiency.
A DATAWIN press release.
A report from the Landshuter Zeitung (German Language).